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The manufacturing process of Epoxy Coated Wire Mesh is to use the principle of electrostatic spraying to absorb eco-friendly epoxy resin powder on the surface of the wire mesh woven from different metal wires. Epoxy mesh is widely used in various filtering applications and as a support or for pleat spacing in filters. It can also be used in windows and doors as insect screen. The epoxy coating can be applied to Plain Steel Wire Mesh, Aluminum Wire Mesh or Stainless Steel Wire Mesh.
Epoxy coated wire mesh, also called epoxy mesh, is a functional metal mesh material coated with eco-friendly epoxy resin through an electrostatic spraying and high-temperature curing process. It is widely used in hydraulic filters, air filters, oil filtration systems, and high-end security window screens.
As a professional epoxy coated wire mesh manufacturer, Jiushen Wire Mesh provides high-quality epoxy coated mesh solutions with stable coating performance, strong adhesion, corrosion resistance, and excellent forming capability for industrial filtration and architectural applications.
The epoxy coating evenly covers the surface of the woven metal mesh, forming a dense protective layer that improves durability, oil resistance, weather resistance, and processing performance. The finished mesh features stable openings, flat surfaces, and excellent pleating performance for filter production.
Epoxy coated wire mesh is produced by applying epoxy resin powder onto woven metal wire mesh through electrostatic spraying. After high-temperature curing, the powder melts and bonds tightly to the substrate surface, creating a uniform protective coating.
The substrate materials commonly include:
Plain steel mesh
Aluminum alloy mesh
Stainless steel mesh
The epoxy powder can be customized for indoor or outdoor applications according to environmental requirements.
GB/T 17492-2019
Plain weave
Rough edge
Selvaged edge
After coating, the warp and weft wires are firmly fixed, ensuring uniform mesh openings and reducing deformation during processing and pleating.
The coating adhesion force at the interlacing point can reach 0.7kg, providing stable structural performance during cutting, folding, and forming.
The coated surface offers strong resistance against oil immersion, humidity, chemicals, and corrosion, making it suitable for demanding industrial filtration environments.
The mesh can be folded around a steel rod with a curvature radius of 1mm without surface cracking.
The mesh surface is smooth and flexible, allowing easier pleating and shaping for filter element production.
According to ASTM B117-09 salt spray test standards, the coating remains unchanged after 96 hours of continuous testing, making it suitable for outdoor air filtration systems.
The powder coating amount is controlled at 20–35g/㎡ to maintain consistent coating quality and stable filtration support performance.
Industrial epoxy mesh mainly includes aluminum alloy epoxy mesh and plain steel epoxy mesh. These materials are widely used as supporting mesh for:
Hydraulic filters
Air filters
Oil filters
Fuel filtration systems
Industrial filtration cartridges
The mesh provides excellent pleating support, airflow performance, and structural stability for filter media.
Civil epoxy mesh mainly refers to stainless steel epoxy coated mesh used for:
Security window screens
High-end residential buildings
Commercial architectural screening systems
It combines decorative appearance with corrosion resistance and long service life.
After coating, the mesh surface remains flat and stable, with a maximum undulating height on the platform ≤10mm.
The finished product width can reach up to 1600mm to meet different industrial production requirements.
The coating powder adopts:
Low-temperature fast-curing oil-resistant matting resin paint (160℃/90s)
Low-temperature curing weather-resistant matting polyester paint (160℃/90s)
The powder coating complies with:
RoHS Certification
REACH Certification
The coating can withstand different hydraulic oil media under varying temperatures and operating conditions without surface changes.
The mesh can pass:
H grade pencil hardness test
1kg/50cm impact test
Scratch resistance test
Anti-fatigue test
After coating, the mesh maintains excellent flexibility and processing capability. The edges remain stable after slitting and cutting without coating peeling.
Industrial-grade steel materials combined with wire drawing annealing technology and advanced weaving processes ensure stable mesh softness and low elastic modulus.
| Substrate Mesh Material | Coating Type | Specification | Width（mm） | Length（m） | Application |
| Q195 | Oil Resistance | 18*14/0.18 | 20-1500 | ≤1000 | Hydralic Filter |
| Q195 | 18*14/0.16 | 20-1500 | ≤1000 | ||
| Q195 | 12*10/0.25 | 20-1500 | ≤1000 | ||
| Q195 | 22*10/0.16 | 20-1500 | ≤1000 | ||
| 5154A | 18*14/0.21 | 20-1500 | ≤1000 | ||
| 5154A | Weather Resistance | 17*15/0.21 | 20-1500 | ≤1000 | Air Filter |
| 5154A | Weather Resistance | 18*15/0.28 | 20-1500 | ≤200 | Window Screen |
| SS316 | 12/0.35 | 20-1500 | ≤200 | ||
| SS316 | 11/0.7 | 20-1500 | ≤200 | ||
| Specification, material, appearance colors all can be customized by contact us. | |||||
Epoxy coated wire mesh is widely used in multiple industries because of its corrosion resistance, mechanical strength, and stable coating performance.
Used as supporting mesh for hydraulic filter elements requiring high oil resistance and pressure resistance.
Provides strong support and airflow performance for industrial and automotive air filters.
Suitable for oil filtration systems operating in high-temperature and corrosive environments.
Used in residential and commercial window screens for durability, aesthetics, and long service life.
Jiushen Wire Mesh has become one of the reliable epoxy coated wire mesh suppliers for the hydraulic filtration industry, providing stable supply capability and strict quality control for global customers.
With advanced manufacturing technology and continuous process innovation, Jiushen can provide:
Custom-cut epoxy mesh solutions
Large-volume production capacity
Stable quality control
Flexible customization
Cost-efficient manufacturing
Fast delivery support
The company works closely with customers worldwide to develop epoxy coated wire mesh products suitable for different filtration and industrial applications.
Jiushen Wire Mesh can customize:
Mesh specifications
Wire diameter
Coating type
Width and roll length
Surface color
Application-specific performance
Whether for hydraulic filtration, industrial air filtration, or architectural screening systems, Jiushen provides professional epoxy coated wire mesh solutions tailored to customer requirements.
Contact Jiushen Industrial Wire Mesh to get technical support and customized epoxy coated wire mesh solutions for your project.
Aluminum alloy epoxy coated mesh is suitable for lightweight filtration systems requiring good corrosion resistance and stable airflow performance.
Typical applications include:
Air filtration systems
Automotive air filters
HVAC filtration
Lightweight industrial filters
Low carbon steel epoxy coated mesh provides strong rigidity and structural support, making it suitable for hydraulic filtration applications.
Typical applications include:
Hydraulic oil filters
Heavy-duty industrial filters
Fuel filtration systems
High-strength support layers
Stainless steel epoxy coated mesh is recommended for high-temperature, humid, or chemically aggressive environments.
Typical applications include:
Industrial separation systems
Chemical filtration
Marine environments
Outdoor filtration equipment
| Application | Recommended Mesh Type |
|---|---|
| Hydraulic Filter | Low Carbon Steel Epoxy Mesh |
| Air Filtration | Aluminum Alloy Epoxy Mesh |
| Oil Filtration | Epoxy Coated Support Mesh |
| Industrial Separation | Stainless Steel Epoxy Mesh |
| Security Window Screen | Stainless Steel Epoxy Mesh |
For filtration systems exposed to demanding environments, selecting higher corrosion resistance and stronger coating adhesion is recommended.
Typical harsh environments include:
High humidity conditions
Oil exposure environments
Chemical processing plants
Outdoor filtration systems
High-temperature applications
A properly selected epoxy coated wire mesh can significantly improve filtration stability and service life.
| Feature | Epoxy Coated Mesh | Stainless Steel Mesh |
|---|---|---|
| Cost | More economical | Higher cost |
| Corrosion Resistance | Good | Excellent |
| Pleating Performance | Excellent | Good |
| Weight | Lightweight options available | Heavier |
| Filter Support | Excellent | Excellent |
Epoxy coated wire mesh offers better pleating performance and cost efficiency for filter manufacturing, while stainless steel mesh provides stronger long-term corrosion resistance in aggressive environments.
| Feature | Epoxy Coated Mesh | Galvanized Mesh |
|---|---|---|
| Coating Adhesion | Strong | Moderate |
| Corrosion Protection | Better | Standard |
| Filtration Applications | Widely used | Limited |
| Surface Stability | Stable | Zinc layer may wear |
Epoxy coated mesh is more suitable for industrial filtration applications requiring stable coating performance and long-term durability.
Jiushen Wire Mesh focuses on stable coating quality and industrial filtration performance through strict manufacturing and inspection processes.
Each production batch is inspected to ensure stable coating adhesion and surface bonding performance.
Uniform mesh openings help maintain stable airflow and filtration consistency during filter operation.
The mesh is tested for pleating compatibility to reduce deformation during filter element manufacturing.
Products are inspected for:
Coating uniformity
Wire damage
Surface smoothness
Mesh consistency
Poor coating adhesion may reduce filter lifespan and structural stability.
Inconsistent coating may affect support performance and filtration consistency.
Insufficient rigidity can cause deformation during filter element production.
Selecting the correct substrate material is critical for long-term industrial use.
Epoxy coated wire mesh is mainly used as support mesh in:
Hydraulic filters
Air filters
Oil filtration systems
Fuel filters
Industrial separation equipment
Security window screens
It provides structural support, stable pleating performance, and corrosion resistance for filtration systems.
Low carbon steel epoxy coated mesh is commonly preferred for hydraulic filters because it provides strong rigidity, stable support performance, and excellent pleating compatibility.
Yes. Jiushen Wire Mesh can customize:
Mesh count
Wire diameter
Roll width
Roll length
Coating type
Surface color
Base material
according to different industrial filtration requirements.
The finished product width can reach up to 1600mm depending on specification and application requirements.
Yes. The coating powder used for epoxy coated wire mesh complies with:
RoHS standards
REACH standards
making it suitable for global industrial applications.
The coating undergoes multiple quality inspections including:
Pencil hardness testing
Impact testing
Scratch resistance testing
Bending resistance testing
Anti-fatigue testing
to ensure long-term durability.
Yes. Weather-resistant epoxy coated mesh can be used in outdoor filtration and architectural applications. According to ASTM B117-09 salt spray testing standards, the coating maintains stable surface performance after 96 hours of continuous testing.
Large-scale filter manufacturers prefer epoxy coated wire mesh because it offers:
Stable pleating performance
Strong coating adhesion
Consistent mesh openings
Better production efficiency
Long-term corrosion resistance
Cost-effective large-volume supply
These advantages help improve filter manufacturing consistency and reduce production defects.
Bulk industrial buyers should evaluate:
Coating adhesion stability
Mesh flatness
Pleating compatibility
Corrosion resistance
Production consistency
Delivery capacity
Certification compliance
Customization capability
A stable supplier can help reduce filter production risks and ensure long-term supply reliability.
As one of the professional epoxy coated wire mesh suppliers, Jiushen Wire Mesh employs strict quality control practices to continuously innovate our wire mesh manufacturing process. We can work with customers to provide custom cut, installation-ready Epoxy Mesh that helps simplify construction schedules. Additionally, Jiushen Wire Weaving have the ability to handle virtually any production capacity, using lean manufacturing methods to reduce costs and eliminate waste. Feel free to contact us to get the best solution to epoxy mesh.
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